Product Description: 1200℃ Trolley-Type Car Bottom Annealing Furnace
The 1200℃ Trolley-Type Car Bottom Annealing Furnace is specifically designed and produced by Sinowin Industry to handle large and heavy industrial materials for thermal processing solution . Our 1200 trolley-type car bottom furnace features a sophisticated track system that facilitates the seamless movement of samples and parts in and out of the furnace chamber, achieving temperatures up to 1200℃.
Key Features:
- Electronic-Controlled Door: The furnace door is equipped with an electronically controlled drive mechanism for smooth operation.
- Robust Construction: The furnace body consists of high-quality furnace materials, insulation materials, heating elements, and a trolley launch base.
- Trolley System: Products are placed on a trolley with a combustion plate, which glides effortlessly along the designated tracks into the furnace.
- Atmosphere Control: The furnace operates with an air atmosphere, ensuring optimal heat treatment conditions.
- Independent Design: The furnace structure and temperature control system are designed separately for enhanced efficiency and safety.
- Hydraulic Door Lift: The furnace door features an automated hydraulic lifting mechanism, controlled via the temperature controller panel for convenience.
- Safety Features: The elevator door is equipped with an automatic limit device to prevent damage to the furnace body from manual operation.
- Comprehensive Temperature Control System: The advanced temperature control system includes instrumentation, control components, and Thermocouples for precise monitoring and regulation.
Choose the 1200℃ Trolley-Type Annealing Furnace for unparalleled performance in industrial heat treatment applications. Its robust design and advanced features promise reliability and efficiency, making it the ideal solution for your thermal processing needs.
Technical Parameters of the 1200 Car bottom Bogie Annealing Furnace
| Type | Car bottom Bogie Annealing Furnace with Trolley |
| Application | General purpose furnace ideal for general laboratory uses-gravimetric analysis, sintering, quantitative analysis and heat treatment |
| Advantage | 1. High-Performance Heating: The Car Bottom Annealing Furnace features a robust furnace chamber composed of premium furnace materials, advanced thermal insulation, and high-efficiency heating elements, ensuring optimal heating performance for various annealing applications.
2. Precision Temperature Control: Equipped with a sophisticated temperature control system including precision instruments, dependable control elements, and accurate thermocouples, this furnace guarantees precise temperature management vital for achieving uniform annealing results. 3. Ergonomic Design for Efficiency: The separate structure of the furnace body and temperature control center facilitates easy operation, while the electric lifting mechanism allows for quick and labor-saving opening and closing, enhancing operational efficiency in busy production environments. 4. Versatile Trolley Design: Our Car Bottom Bogie Annealing Furnace includes a specially designed rectangular trolley, measuring 1600mm × 1300mm, featuring an electric drive system with an integrated access button and a limit switch for automated stopping, ensuring safe and effective material handling. 5. Durable Silicon Carbide Material: The trolley is equipped with a silicon carbide ceramic burning board, offering exceptional temperature resistance up to 1400 °C, making it perfect for high-temperature processes while ensuring longevity and reliability in demanding applications. Enjoy peace of mind with our dedicated after-sales support.
|
| Max. temperature | 1200ºC |
| Continuous working temperature | 1100ºC |
| Heating Rate | ≤15ºC/min (suggest 10ºC/min for longer life using of furnace) |
| Heating Element | It use high temperature alloy resistance wire as heating element, wearing on the ceramic tubes, continuous service life of 8000 hours. |
| Chamber material | 1. Furnace Lining: Furnace material is 1400ºC high-purity Light Mullite bricks, high temperature without powder dropping, good thermal shock performance and thermal stability, low heat capacity, low thermal conductivity, energy saving more than 50%.
2. Thermal Insulation Material: The furnace is insulated by poly-crystalline alumina ceramic fibers with temperature resistance of 1260ºC |
| Temp. Uniformity | ±10°C |
| Thermocouples | N type, two testing points, testing from its back wall |
| Temperature Controller | 1. Japan SHIMADEN intelligent microcomputer PID temperature control instrument,
2. Germany SEMIKRON SCR controller thyristor phase shift voltage control, PID parameter self-tuning function, over temperature alarm and break alarm function; programmable 30 time slots, automatic temperature rise, automatic heat preservation, automatic stop, can meet the requirements of continuous constant temperature and temperature control; 3. SCR thyristor phase shift trigger voltage control method, heating temperature fluctuations are small, temperature stability is high. When the sudden load or load current exceeds the current limit value, limit the output current of the voltage regulator within the rated current range to ensure the output and regulator work properly. 4. The voltage loop participates in the regulation, the output current of the voltage regulator is limited to the rated current range, and the output current and voltage are kept constant; 5. the protection of the heating element avoids the impact of excessive current and voltage, and achieves safe and reliable control effect and control precision. 6. Temperature controller Accuracy: ±1ºC 7. Electronic Components: AC contactor, indicator lamp, knob switch, buzzer and other components choose Japan Shimaden or the same level of brand production, to ensure long-term stability and reliability. 8. Temperature Control Cabinet: Optional Independent Temperature Control Cabinet. 9. Two heating zones for temperature controlling and two temperature-controlled thermocouples, each of which can work independently |
| Electronic component | SCHNEIDER maker air switch, buttons, solid-state relay, A.C contactor etc. |
| Furnace Shell | 1. High quality cold-rolled steel sheets CNC processing
2. Environmental electrostatic plastic-spraying on surface after deoiling, derusting, phosphating etc. nine processes 3. Energy efficient insulation keeps exterior safe to touch |
| Hydraulic system | This equipment is provided with 1 hydraulic cylinder for lifting and 4 hydraulic cylinders for opening and closing of furnace door. And the hydraulic system is mainly for these hydraulic cylinders to provide power |
| Trolley system | It is composed of trolley shell, lining plate, furnace bottom plate, trolley mechanism, etc. Mainly used to place the work-pieces and the operation of carry in and carry out |
| Safety Precautions | 1 Modular control, which can send out sound and light alarm signals when over-temperature and breakage occur in the working process, and automatically complete the protection movement;
2 Equipped with an open circuit breaker on the equipment, it will pop up automatically in case of short circuit leakage, which can protect the equipment and safety of operating staff. |
| Optional Accessories | 1. Extra heating elements
2. Alumina crucibles |
Size of the bogie hearth furnace customized:
| Type | Chamber size(W*H*D) |
Power
|
Phase |
Working temperature
|
| SW-1200CBF-65 | 550x450x1100mm | 65KW | 3 | 950 oC/1100C |
| SW-1200CBF-105 | 800x600x1500mm | 105KW | 3 | 950 oC/1100C |
| SW-1200CBF-180 | 1050x750x2100mm | 180KW | 3 | 950 oC/1100C |
| SW-1200CBF-60 | 650x450x1300mm | 60KW | 3 | 950 oC/1100C |
| SW-1200CBF-120 | 900x700x1800mm | 120KW | 3 | 950 oC/1100C |
| SW-1200CBF-180 |
1300x1600x1100
|
180kw | 3 | 950 oC/1100C |
| Note:Sizes can be customized according to customers’ requirements | ||||
Application of the 1200℃ Trolley-Type Car Bottom Annealing Furnace
The 1200℃ Trolley-Type Car Bottom Annealing Furnace excels in the heat treatment of a wide variety of heavy-duty components, including welded parts, forgings, spun parts, and plate materials. Renowned for its performance, it effectively processes large and heavy welding work-pieces such as gear blanks, oil drill rods, drive shafts, and other related products. The furnace is capable of handling an array of materials, including aluminum, steel, cast iron, and titanium, making it an invaluable asset in any industrial setting.Please feel free to consult for any additional questions or specifics related to your requirements for the 1200℃ Trolley-Type Car Bottom Annealing Furnace! Whether you’re in the manufacturing sector or a research facility, we supply one guaranteed option for your heating treatment industry that combines cutting-edge technology with user-friendly operation. and we are not only a supplier but a reliable partner to assist you the safe thermal processing solution .
Technical Parameters of the 1200 Car bottom Bogie Annealing Furnace
| Type | Car bottom Bogie Annealing Furnace with Trolley |
| Application | General purpose furnace ideal for general laboratory uses-gravimetric analysis, sintering, quantitative analysis and heat treatment |
| Advantage | 1. High-Performance Heating: The Car Bottom Annealing Furnace features a robust furnace chamber composed of premium furnace materials, advanced thermal insulation, and high-efficiency heating elements, ensuring optimal heating performance for various annealing applications.
2. Precision Temperature Control: Equipped with a sophisticated temperature control system including precision instruments, dependable control elements, and accurate thermocouples, this furnace guarantees precise temperature management vital for achieving uniform annealing results. 3. Ergonomic Design for Efficiency: The separate structure of the furnace body and temperature control center facilitates easy operation, while the electric lifting mechanism allows for quick and labor-saving opening and closing, enhancing operational efficiency in busy production environments. 4. Versatile Trolley Design: Our Car Bottom Bogie Annealing Furnace includes a specially designed rectangular trolley, measuring 1600mm × 1300mm, featuring an electric drive system with an integrated access button and a limit switch for automated stopping, ensuring safe and effective material handling. 5. Durable Silicon Carbide Material: The trolley is equipped with a silicon carbide ceramic burning board, offering exceptional temperature resistance up to 1400 °C, making it perfect for high-temperature processes while ensuring longevity and reliability in demanding applications. Enjoy peace of mind with our dedicated after-sales support.
|
| Max. temperature | 1200ºC |
| Continuous working temperature | 1100ºC |
| Heating Rate | ≤15ºC/min (suggest 10ºC/min for longer life using of furnace) |
| Heating Element | It use high temperature alloy resistance wire as heating element, wearing on the ceramic tubes, continuous service life of 8000 hours. |
| Chamber material | 1. Furnace Lining: Furnace material is 1400ºC high-purity Light Mullite bricks, high temperature without powder dropping, good thermal shock performance and thermal stability, low heat capacity, low thermal conductivity, energy saving more than 50%.
2. Thermal Insulation Material: The furnace is insulated by poly-crystalline alumina ceramic fibers with temperature resistance of 1260ºC |
| Temp. Uniformity | ±10°C |
| Thermocouples | N type, two testing points, testing from its back wall |
| Temperature Controller | 1. Japan SHIMADEN intelligent microcomputer PID temperature control instrument,
2. Germany SEMIKRON SCR controller thyristor phase shift voltage control, PID parameter self-tuning function, over temperature alarm and break alarm function; programmable 30 time slots, automatic temperature rise, automatic heat preservation, automatic stop, can meet the requirements of continuous constant temperature and temperature control; 3. SCR thyristor phase shift trigger voltage control method, heating temperature fluctuations are small, temperature stability is high. When the sudden load or load current exceeds the current limit value, limit the output current of the voltage regulator within the rated current range to ensure the output and regulator work properly. 4. The voltage loop participates in the regulation, the output current of the voltage regulator is limited to the rated current range, and the output current and voltage are kept constant; 5. the protection of the heating element avoids the impact of excessive current and voltage, and achieves safe and reliable control effect and control precision. 6. Temperature controller Accuracy: ±1ºC 7. Electronic Components: AC contactor, indicator lamp, knob switch, buzzer and other components choose Japan Shimaden or the same level of brand production, to ensure long-term stability and reliability. 8. Temperature Control Cabinet: Optional Independent Temperature Control Cabinet. 9. Two heating zones for temperature controlling and two temperature-controlled thermocouples, each of which can work independently |
| Electronic component | SCHNEIDER maker air switch, buttons, solid-state relay, A.C contactor etc. |
| Furnace Shell | 1. High quality cold-rolled steel sheets CNC processing
2. Environmental electrostatic plastic-spraying on surface after deoiling, derusting, phosphating etc. nine processes 3. Energy efficient insulation keeps exterior safe to touch |
| Hydraulic system | This equipment is provided with 1 hydraulic cylinder for lifting and 4 hydraulic cylinders for opening and closing of furnace door. And the hydraulic system is mainly for these hydraulic cylinders to provide power |
| Trolley system | It is composed of trolley shell, lining plate, furnace bottom plate, trolley mechanism, etc. Mainly used to place the work-pieces and the operation of carry in and carry out |
| Safety Precautions | 1 Modular control, which can send out sound and light alarm signals when over-temperature and breakage occur in the working process, and automatically complete the protection movement;
2 Equipped with an open circuit breaker on the equipment, it will pop up automatically in case of short circuit leakage, which can protect the equipment and safety of operating staff. |
| Optional Accessories | 1. Extra heating elements
2. Alumina crucibles |
Size of the bogie hearth furnace customized:
| Type | Chamber size(W*H*D) |
Power
|
Phase |
Working temperature
|
| SW-1200CBF-65 | 550x450x1100mm | 65KW | 3 | 950 oC/1100C |
| SW-1200CBF-105 | 800x600x1500mm | 105KW | 3 | 950 oC/1100C |
| SW-1200CBF-180 | 1050x750x2100mm | 180KW | 3 | 950 oC/1100C |
| SW-1200CBF-60 | 650x450x1300mm | 60KW | 3 | 950 oC/1100C |
| SW-1200CBF-120 | 900x700x1800mm | 120KW | 3 | 950 oC/1100C |
| SW-1200CBF-180 |
1300x1600x1100
|
180kw | 3 | 950 oC/1100C |
| Note:Sizes can be customized according to customers’ requirements | ||||
