Product Description:
The1600℃ Vacuum Sintering Furnace, designed by sinowin industry to meet the stringent demands of advanced material processing. This furnace is specifically engineered for vacuum reaction sintering of materials such as tungsten alloys, silicon carbide, molybdenum alloys, titanium alloys, hard metals, and carbon-based materials.
Applications of the Vacuum Sintering Furnace:
The Vacuum Sintering Furnace is used in various industrial applications, making it an essential asset for research and production facilities focusing on high-performance materials, particularly in the fields of aerospace, automotive, and manufacturing of cutting-edge tools.
Key Features of the Vacuum Sintering Furnace:
- Door Design: The furnace features a hinge rotary door with manual locking and automatic locking mechanisms for enhanced safety and convenience.
- Furnace Shell Options: Constructed from durable carbon steel, stainless steel inner layer, or fully stainless steel for varying robustness.
- Lining Material: Available with either soft carbon felt combined with hard composite felt or fully utilizing hard composite felt for optimal insulation.
- Heating Element Composition: Equipped with isostatic graphite or high-pressure molded graphite for effective heating solutions.
- Furnace Configuration: Available in both vertical and horizontal configurations to suit specific installation needs.
- Gas Flow Control: Features volumetric and mass flow meters, with options for manual or automatic valves from both domestic and imported sources.
- Vacuum Pump and Gauges: Options for both imported and domestic vacuum pumps and gauges to achieve precise vacuum conditions.
- Material Handling: Choose between rolling track or forklift models for efficient material loading and unloading.
- User Interface: The control panel is user-friendly with options for analog screens, touch screens, or industrial control computers.
- PLC Control Systems: Utilizing leading brands such as Delta, Omron, Siemens, or Mitsubishi for robust process control.
- Temperature Control Instruments: Top brands including Idec and Autonics for reliable temperature management.
- Thermocouples: Utilizing C-type thermocouples housed in tungsten, molybdenum, or ceramic casings for accurate temperature measurement.
- Recording Instruments: Both paper and paperless recorders are available, sourced from trusted manufacturers.
- Electrical Components: High-quality components from reputable brands such as Chint, Schneider, Siemens, or ABB to ensure reliability and performance.
Technical Characteristics:
- The furnace features a unique lining structure and heater arrangement, ensuring excellent temperature uniformity across the chamber.
- An innovative degreasing box design guarantees effective sealing and complete degreasing, thereby preventing contamination of the internal components.
- The versatility of the vacuum sintering furnace allows functions such as flexible vacuum extraction, vacuum sintering, micro-positive pressure sintering, differential pressure sintering, and micro-positive pressure degreasing.
- Exceptional thermal insulation structures and materials significantly reduce heat retention, making the system more energy-efficient compared to traditional designs.
- With a touch-screen interface and centralized PLC control, the operation is simplified, providing high reliability and ease of use.
- Advanced safety features such as over-temperature and over-pressure alarms, mechanical automatic pressure protection, and interlocking mechanisms ensure high safety standards.
- Remote operation, fault diagnosis, and software upgrades enhance the operational capabilities and maintenance of the vacuum sintering furnace.
The 1600℃ Vacuum Sintering Furnace is an invaluable heat treatment solution for industries engaged in advanced material processes, including silicon carbide sintering furnaces, tungsten carbide sintering furnaces, and tungsten-molybdenum sintering furnaces. welcom to consult sinowin industry’s high-temperature sintering furnace for precision, efficiency, and unmatched reliability in your production processes.
Technical parameter:
| Working Size W×H×L（mm） | 200×200×300 | 300×300×500 | 400×400×900 | 500×500×1200 |
| Loaded weight（Not the amount of furnace loading）(kg) | 30 | 100 | 200 | 300 |
| Max Temperature（℃） | 1600 | 1600 | 1600 | 1600 |
| Temperature uniformity（℃） | ±10 | ±10 | ±10 | ±10 |
| Heating power（kW） | 40 | 72 | 90 | 150 |
| Ultimate Vacuum（Pa） | 6.6×10-3pa | 6.6×10-3pa | 6.6×10-3pa | 6.6×10-3pa |
| Rate of pressure rise（Pa/h） | ≤0.67 | ≤0.67 | ≤0.67 | ≤0.67 |
Q&A for the 1600℃ Vacuum Sintering Furnace
- Q1: What materials can be processed in the 1600℃ Vacuum Sintering Furnace?
- A1: The 1600℃ Vacuum Sintering Furnace is designed for a wide range of advanced materials including tungsten alloys, silicon carbide, molybdenum alloys, titanium alloys, hard alloys, and carbon materials. Its versatile capabilities allow for high-quality sintering processes across various applications.
- Q2: How does the furnace ensure even temperature distribution during sintering?
- A2: The vacuum sintering furnace employs a specially designed furnace chamber structure and optimized heater arrangement, which guarantees excellent temperature uniformity throughout the entire sintering process. This results in improved material properties and consistency in outcomes.
- Q3: What features contribute to the cleanliness of the sintering process?
- A3: The furnace includes a unique degreasing chamber with an effective sealing mechanism, ensuring complete degreasing without contaminating the internal components. This design minimizes the risk of impurities affecting the sintered materials, thus maintaining the integrity of the final products.
- Q4: What operational modes does the furnace support?
- A4: Our vacuum sintering furnace is equipped with multiple operational modes including flexible vacuum sintering, micro-positive pressure sintering, differential pressure sintering, and micro-positive pressure degreasing. This functionality allows users to customize the processing conditions based on specific material requirements.
- Q5: How energy efficient is the furnace compared to traditional designs?
- A5: Featuring a high-performance thermal insulation structure and materials, the vacuum sintering furnace exhibits superior heat retention while minimizing heat loss. This leads to significantly lower energy consumption compared to traditional furnace designs, contributing to both cost savings and environmental sustainability.
- Q6: What are the user interface capabilities of the furnace?
- A6: The vacuum sintering furnace comes with an intuitive touch screen interface and a centralized PLC control system, making it user-friendly and straightforward to operate. This ensures both efficiency in operation and reliability in achieving optimum sintering results.
- Q7: What safety features are included in the furnace?
- A7: Safety is paramount with our vacuum sintering furnace, which includes over-temperature and over-pressure alarms, mechanical automatic pressure protection, and interlocking actions to prevent unsafe operation. These features ensure a high level of safety for users throughout the sintering process.
- Q8: Can I operate the furnace remotely?
- A8: Yes, the 1600℃ Vacuum Sintering Furnace is equipped with remote operation capabilities, which allow for ease of use from a distance. Additionally, it includes remote fault diagnosis and software management, enhancing user convenience and operational flexibility.
Please feel free to consult if you have any more questions or need further assistance regarding the 1600℃ Vacuum Sintering Furnace!
