Atmosphere Protection Sintering Furnace

● Operating Temperature: 1800°C- 3000°C

● Optimal Working temperature: 2200°C/ 2400°C

● Heating Method: IGBT Induction Heating /Resistance Heating

● Atmosphere: Vacuum ,H2,N2,Ar or other inert gases

● Temperature uniformity: ≤±10℃

● Furnace Chamber: Round or Square

The Atmosphere Protection Sintering Furnace  is ideal for Sintering a variety of advanced materials, including but not limited to such as silicon carbide, ceramics, hard alloys, powder metallurgy, tungsten, molybdenum, aluminum-nickel-cobalt permanent magnets, SmCo5, Sm2Co17, as well as aluminum-iron alloys and titanium alloys.


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Product Description:

The Atmosphere Protection Sintering Furnace, is designed to operate at an ultra-high temperature range of 1800°C to 3000°C, with normal working temperatures of 2400°C, making it suitable for various advanced material processing needs.

Applications:

The Atmosphere Protection Sintering Furnace is ideal for Sintering a variety of advanced materials, including but not limited to:

  • Lithium battery materials
  • Rare earth materials
  • Magnetic materials
  • Mineral materials
  • Refractory materials
  • Activated carbon carbonization
  • Metal powders
  • And many new materials such as silicon carbide, ceramics, hard alloys, powder metallurgy, tungsten, molybdenum, aluminum-nickel-cobalt permanent magnets, SmCo5, Sm2Co17, as well as aluminum-iron alloys and titanium alloys.

Technical Parameter of our Atmosphere Protection Sintering Furnace:

Operation Temperature 1800℃~3000℃ 1800℃~2900℃
High Temperature area volume 12L,45L,128L,192L,250L,

375L,540L,648L

980L,1600L,2430L,3500L,10000L
Working atmosphere in furnace Vacuum, H2, N2,Ar,etc,inert gas.

 

 

Temp Uniformity 

 

±10℃ ±20℃
Temperature measurement

 

Far infrared optical temperature measurement range 900~3500°C or normal temperature 2200°C
Temperature measurement accuracy 0.2~0.75%
Thermal control Program control or manual control
Temperature Precision

 

±1℃ ±3℃
Ultimate heating rate 75℃/min(empty furnace) 25°C/min (empty furnace)

Unique Features:

-High-Temperature Capability:

The Atmosphere Protection Sintering Furnace operates at an impressive temperature range of 1800°C to 3000°C, with common operation at 2200/2400°C, making it ideal for Sintering advanced materials like silicon carbide and ceramics.

-Heating Methods:

Utilizing either induction heating or resistive heating, this furnace ensures optimal performance and efficiency. The internal working atmosphere can be adjusted and optional to maintain vacuum, hydrogen, nitrogen, or other inert gases such as argon, providing a controlled environment essential for high-quality Sintering processes.

– Precision Temperature Control:

Our Sintering furnace features a digital programmable intelligent temperature control system that maintains a temperature uniformity of ≤±10°C. It can store up to 20 different heating curves with 400 segments, allowing for precise control of the Sintering process.

– Robust Design for Diverse Environments:

This vacuum atmosphere Sintering furnace is designed to operate under various gas atmospheres, including vacuum, hydrogen, nitrogen, and inert gases like argon. Its durable construction supports Sintering and reduction processes for metals and alloys, ensuring reliability in demanding conditions.

– Comprehensive After-Sales Support:

We provide exceptional after-sales service for our atmosphere protection Sintering furnace, including assistance with installation, maintenance, and troubleshooting to ensure optimal performance and longevity of your investment.

Product Q&As for our atmosphere protection sintering furnace:

Q1: What is an atmosphere protection sintering furnace?

A1: An atmosphere protection sintering furnace is a specialized industrial oven designed to facilitate the sintering process while controlling the surrounding atmosphere. This is crucial for materials that may oxidize or react with air during high-temperature processing. The furnace employs inert gases or vacuum conditions to create a stable and controlled environment, ensuring the integrity and quality of the sintered products. It plays a vital role in various applications, including ceramics, metals, and advanced materials formation.

Q2: How does the atmosphere protection sintering furnace work?

A2: The atmosphere protection sintering furnace operates by heating materials to their sintering temperature in a carefully controlled atmosphere. It typically features gas input systems that allow for the introduction of inert gases, such as argon or nitrogen, or it can be operated under a vacuum to prevent oxidation and contamination. The furnace’s advanced control systems monitor temperature and atmospheric conditions, which ensures uniform heating and high-quality sintering results. The end process leads to enhanced material properties, such as improved strength, density, and durability.

Q3: What materials can be processed in an atmosphere protection sintering furnace?

A3: An atmosphere protection sintering furnace is versatile and can process a wide range of materials, including metal powders, ceramics, and advanced composites. It is particularly beneficial for items that are sensitive to oxidation or react with ambient air, such as titanium, zirconia, and other specialized alloys. By using this furnace, manufacturers can achieve better performance and reliability in their end products.

Q4: Why is atmosphere protection important during sintering?

A4: Atmosphere protection is critical during sintering because many materials undergo unwanted reactions with oxygen or moisture when exposed to a typical air environment. These reactions can lead to oxidation, contamination, or other defects that compromise the quality of the final product. By creating a controlled atmosphere, the sintering process is optimized, resulting in improved material properties, reduced defects, and enhanced long-term performance of the sintered items.

Q5: What are the benefits of using an atmosphere protection sintering furnace?

A5: Utilizing an atmosphere protection sintering furnace offers numerous benefits, including the production of high-purity materials, enhanced mechanical properties, and the ability to sinter complex shapes without degradation. The controlled environment prevents oxidation and contamination, ensuring that the finished products meet stringent industry standards. Additionally, such furnaces improve energy efficiency and can lead to cost savings in material usage and processing times. This makes them a valuable investment for manufacturers aiming for superior quality in their products.

Please feel free to consult for any additional questions or specifics related to your requirements for our Atmosphere Protection Sintering Furnace!and Nanyang sinowin industry co.ltd are not only a lab and industrial furnace supplier but a reliable partner to assist you the safe solutions of the heat treatment .

Technical Parameter of our 1800℃~3000℃ Atmosphere Protection Sintering Furnace:

Operation Temperature 1800℃~3000℃ 1800℃~2900℃
High Temperature area volume 12L,45L,128L,192L,250L,

375L,540L,648L

980L,1600L,2430L,3500L,10000L
Working atmosphere in furnace Vacuum, H2, N2,Ar,etc,inert gas.

 

 

Temp Uniformity 

 

±10℃ ±20℃
Temperature measurement

 

Far infrared optical temperature measurement range 900~3500°C or normal temperature 2200°C
Temperature measurement accuracy 0.2~0.75%
Thermal control Program control or manual control
Temperature Precision

 

±1℃ ±3℃
Ultimate heating rate 75℃/min(empty furnace) 25°C/min (empty furnace)

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